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How hot is hot? I am talking about hot like I don't want to hold onto them to tight because it will become painful. Not hot like raise a welt hot, but hotter than warm. The new charger doesn't get them hot at all, barely even warm.
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Yeah, the "hot" you describe sounds like what I get with the Maha. SOME types of batteries can have their life severely shortened if they are not kept below a certain temperature, and some manufacturers are simply concerned about warpage and damage to the plastic cases housing the batteries. I've been using NiMH AA batteries for about 5 years now, and I own about 100 various cells of various ages, and I don't see where older batteries that were charged with the Maha and held to the regimen suggested by Thomas Distributing are holding any less of a charge than brand-new ones that were conditioned thrice. Then again, I dont' spend a lot of time measuring the differences, so they may have declined, but not a lot, if you follow what I'm saying.
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As for refresh, that occured to me, but I haven't seen a charger with a refresh cycle. Does yours have one?
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Yes, the Maha one does, and after having seen the difference between batteries that were never cycled and ones that were cycled 3 times, I'll never buy another one for NiMH batteries that hasn't got refresh cycle capacity.
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Without a refresh cycle, I suppose I could put them in a battery tray and put a lamp accross the teminals to take them down. However, then they will end up totally dead, and the charger won't sense any voltage when they are put into the charger.
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I've been told the "target" voltage is 1v for a AA NiMH to end a refresh cycle and begin to charge. You should be able to get there with a bulb, and simply remove it from the rig once the battery dimmed sufficiently, but that requires more attention than I want to spend on batteries.

The Maha units are small, affordable, and microprocessor-driven. They weigh almost nothing; one Maha charger with AC and cigarette lighter 12v adapters is a standard part of my road kit.
"creator", The Powerex batteries are alos excellent. I've always bought from Thomas Distributing, simply because they are the B&H of batteries; reliable advice, great customer service, usually in-stock, and they still have great prices.
Here is the C204F; it charges AAs in pairs, and has separate circuits for each pair; you can charge one set while you condition another, or what have you. It'll also condition and charge NiCDs if you have any left.
http://thomas-distributing.com/maha-mh-c204f.htm
They also have a "cool" charger version now:
http://thomas-distributing.com/mhc401fs.htm
The literature DOES say they will take more charge if they are kept cool while charging, so I guess I've learned something new today.

They also have some kind of nifty testing circuitry that can accurately assess the battery's ability to take more charge. It also runs each battery individually instead of in pairs, like the C204F. There is about a 50% premium in price for the C401FS. If I get another charger at some point, I'll probably grab one of the new ones.